Fully automatic rock drillability tester
Major component
Drilling system:
Electric control drill bit (standard size hard alloy/diamond drill bit).
High precision servo motor (controls speed and drilling pressure, typically ranging from 0 to 1000 rpm, 0 to 10 kN).
Rock sample fixture: a hydraulic or mechanical clamping device that ensures the stability of the rock sample.
Sensor module:
Torque sensor: Real time monitoring of drilling resistance.
Displacement sensor: records drilling depth (accuracy 0.01 mm).
Vibration/acoustic emission sensor (optional): Analyze rock fragmentation characteristics.
Control system: PLC or industrial computer, pre-set test program and automatically adjust parameters.
Data analysis software: automatically generates drillability curves, calculates indices, and exports reports.
Testing Principles
Micro drilling speed method: Measure the drilling depth (mm/min) per unit time under standard drilling pressure and rotation speed, and convert it into drillability level value.
Energy method: Evaluate rock fragmentation energy consumption by drilling power consumption (torque x speed).
Application scenarios
Oil and gas industry: optimizing drilling parameters (such as drill bit selection, speed design).
Mining engineering: Evaluate rock drillability before blasting to reduce mining costs.
Research institutions: study new drill bit materials or rock drilling tool interaction mechanisms.
Compliant with standards
API RP 10B (Extended Application of Drilling Fluid Testing Specification for Petroleum Industry).
ISO 22476-12 (Standard for Geotechnical Engineering Investigation).
Parameter
1. Voltage: 220V; 50Hz; Power 2KW
2. Infinite speed regulation: 0-100mm/min (factory calibrated 55r/min ± 1r/min)
3. Sample size: side length 100 × 100mm; φ25×80mm; Other specifications available for selection
4. Micro drill bit 1: Use a blade shaft to insert 8 and 9 spacer pads into the drill bit body, with a diameter of 31.75mm after assembly;
Micro drill bit 2: PDC drill bit is a device that symmetrically clamps two PDC composite pieces onto a drill bit rigid body, with a diameter of 32mm after assembly.
5. Static and dynamic load: 0-10KN adjustable (factory calibration 890N ± 10N) (PDC drilling pressure factory calibration 500N ± 20N)
6. Drilling depth displacement: 0-20mm accuracy 0.01mm
7. Drill pressure torque rotation sensor: 0-100N · m ± 0.1N. m (optional)
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